Free the third dimension

of 3D Printing

FreeD Printing offers systems and solutions

for non-planar additive manufacturing

with industrial robots

Advantages & Features

Less support structures

  • Faster planning and manufacturing
  • Material savings
  • No postprocessing

Modeling on curved surfaces

  • Modeling on and around existing objects
  • Repairs and customization

Combination of layer orientations

  • Strength improvement
  • Optimization of surface quality

Robotic 3D Printing
Solutions & Components

Robotic 3D Printing Systems

  • Integration of software and process technology
  • Additional axes with workpiece positioners
  • Scaleable build space based on robot type

Robotic Process Planning Software

  • Common preparation process and parameter definition
  • Automatic slicing and generation of robot program for non-planar multidirectional modelling features

Process Technology

  • Standard and specialized process components for multidirectional additive manufacturing processes
  • Optimized for Fused Layer Modeling (Fused Layer Modeling, FDM, Fused Filament Fabrication, FFF)
  • Applicable to other additive manufacturing processes like Wire Arc Additive Manufacturing (WAAM)

Sensor Integration

  • Position and surface measurement
  • Automatic calibration of the tool and the build platform

Special Applications

Sensor based Printing on freeform surfaces

  • Automatic detection of modeling surfaces with 3D camera system and image processing software
  • Integration of software and process technology

Printing with continuous fibers

The project FiberRob develops resource-saving, robot-based additive manufacturing with continuous fibers, e.g. for lightweight structures.

FreeD Printing systems and solutions examples

FreeD FLM

FreeD Printing features with non-planar adaptive layer patterns for complex geometries.

FreeD WAAM

Wire-and-Arc-Additive-Manufacturing in combination with additional 2-axis positioner

Printing on curved surfaces

Automatic position detection and calculation of non-planar layers

Partner with us to solve your application case.

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